New TensionerMotor drive, planetary and secondary redNew crank and headlights
OwnerBrad Hori
Owner's Other EVs1997 AeroVironment Charger
2005 EV Global Ebike
1997 Charger Bicycle
LocationMonrovia, California US map
Email email image
Vehicle2007 HP Velotechnik Speedmachine
Custom ordered Speedmachine from Bent Up Cycles in Van Nuys CA with Rohloff Speedhub, Avid Carbon Juicy disc, Under seat steering, Aeroheat wheels, rack, 2 bags, new Xpedo titanium peddles, new Stronglight CF/titanium Crank
MotorPower Pack Motors 24-48v 3-Phase AC
Brushless Motor Corporation
1 HP @ 36 volts 4500 RPM.
Special CCW running motor.
Bought from Scott at evdeals.com
Drivetrain2 chains split at the jackshaft.
39 tooth front sprocket (was 52T) to a 18 tooth on the jackshaft. From there a 24 tooth back to the 15 tooth on the Rohloff keeping the original ratio.
ControllerPowerPack
3 Ph 24-48 V 35 amp max.
Works with Resistive or Hall effect throttles.
Batteries2, 37.00 Volt, Lithium-Polymer
NEW battery coming soon. LiFePo4 chemistry. Check back in Feb 2012.

Old battery Made by www.BatterySpace.com
These are 37 V at 10 AH. Built in charge controller-over/under voltage and over current.
Using 2 packs in parallel.
2 to 3 packs will fit in the pouch along with 2 chargers. Batteries weigh 4.50 pounds each! Actual usable voltage range is 42-32 volts.
System Voltage37 Volts
Charger
1.7 A at 42 volts max. Bought from BatterySpace for their pack.
HeaterSun/body
DC/DC ConverterAstrodyne ASD15-48S12
18-75 V in. 12 V at 15 watts out.
Used for turning on the relays through a reed switch through the kickstand!
Can run headlight, GPS and other equipment.

InstrumentationCateye computer
Garmin Vista CX GPS
Battery SOC Meter
Top Speed42 MPH (67 KPH)
First test I got to 33 MPH, down the street but had to stop. Still plenty of power on tap. Will update after my second ride. Oh I peddled a little, at least tried to keep up.
Second test coming into work, 41.3 MPH and still more to go as I got scared and shut it off!!! Had to go over the RR tracks....
AccelerationBlindingly fast. Was that a word?
Holly S#$*! Neck snapping since it makes use of the 14 speed Rohloff! Can't shift fast enough!
Range30 Miles (48 Kilometers)
That's just a guestimate. I'll let you know later.
EV Miles
Start:167 Miles (268 Kilometers)
Current:2,400 Miles (3,861 Kilometers)
Total:2,233 Miles (3,592 Kilometers)
Seating Capacity1 adult
Curb Weight66 Pounds (29 Kilograms)
The bike starting weight was 45 pounds. The batteries were 9 pounds, the motor assembly was 10.7 pounds, plus other odds and ends.
TiresSchwalbe Stelvio/ Durano
20 x 1.125 front
26 x 1.10 rear
Conversion TimeAbout 2 months off and on, weekends, vacation hours etc.. Lots of machined parts. Still doing a little work here and there.
Conversion CostBike $7500
Motor/controller, 2 battery packs $1500
Additional FeaturesSystem turns on with the kickstand up through a reed switch and magnet.
DC-DC can run headlight and GPS.
Tail light comes on with kickstand also.
Still need to refine and fine tune but the first test was better than I thought it would be, by a factor of WOW.
Added better bearings to the jackshaft this week. Tried twist throttle but may like the thumb/finger throttle better.. I do like the thumb throttle better!
Also added a cruse button. This works great too.
Just updated the crank to a Stronglight Pulsion with carbon fiber and titanium. New peddles are Xpedo titanium/titanium.
Saved about 2 pounds in the process. Had to remake the chain tensioner because of the new Q factor. Used 7075 Al this time to save some weight!
Added 3 LED's for headlights. 1 Watt each. Can be switched from 1,2 or all 3 on,or off!
Working on garage door opener. I just have to mount it and wire to the switch on the left hand grip (done).
NOTE: NONE of my bicycles are for sale!
Aug 2010. One of the lipo packs went bad, also a charger went bad, unrelated. Huh?
Nothing else new at this time. Still running great. Riding it to work everyday.
Oh yeah, I did add a larger disc on the rear wheel a year ago. Felt that more weight was on the rear and braking was not as good as it could be. Its much better now, much more balanced F/R.
01/11 Found that most chain links were cracked! SRAM PC951 on the front. Rear chain was not as bad SRAM 58?
Went with KMC 8 speed chains front and rear.
Changed rear chain tensioner from Rohloff to a single wheel tensioner.
New battery in Feb 2012

code by jerry