New crank and headlightsLatest photo
OwnerBrad Hori
Owner's Other EVs1997 AeroVironment Charger
2005 EV Global Ebike
LocationMonrovia, California US map
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Vehicle2007 HP Velotechnik Speedmachine
Custom ordered Speedmachine from Bent Up Cycles in Van Nuys CA with Rohloff Speedhub, Avid Carbon Juicy disc, Under seat steering, Aeroheat wheels, rack, 2 bags, new Xpedo titanium peddles, new Stronglight CF/titanium Crank
MotorPower Pack Motors 24-48v 3-Phase AC
Brushless Motor Corporation
1 HP @ 36 volts 4500 RPM.
Special CCW running motor.
Bought from Scott at evdeals.com
Drivetrain2 chains split at the jackshaft.
39 tooth front sprocket (was 52T) to a 18 tooth on the jackshaft. From there a 24 tooth back to the 15 tooth on the Rohloff keeping the original ratio.
ControllerPowerPack
3 Ph 24-48 V 35 amp max.
Works with Resistive or Hall effect throttles.
Batteries2, 37.00 Volt, Lithium-Polymer
Made by www.batteryspace.com
These are 37 V at 10 AH. Built in charge controller-over/under voltage and over current.
Using 2 packs in parallel.
2 to 3 packs will fit in the pouch along with 2 chargers. Batteries weigh 4.50 pounds each! Actual usable voltage range is 42-32 volts.
System Voltage37 Volts
Charger
1.7 A at 42 volts max. Bought from BatterySpace for their pack.
HeaterSun/body
DC/DC ConverterAstrodyne ASD15-48S12
18-75 V in. 12 V at 15 watts out.
Used for turning on the relays through a reed switch through the kickstand!
Can run headlight, GPS and other equipment.

InstrumentationCateye computer
Garmin Vista CX GPS
Battery SOC Meter
Top Speed42 MPH (67 KPH)
First test I got to 33 MPH, down the street but had to stop. Still plenty of power on tap. Will update after my second ride. Oh I peddled a little, at least tried to keep up.
Second test coming into work, 41.3 MPH and still more to go as I got scared and shut it off!!! Had to go over the RR tracks....
AccelerationBlindingly fast. Was that a word?
Holly S#$*! Neck snapping since it makes use of the 14 speed Rohloff! Can't shift fast enough!
Range30 Miles (48 Kilometers)
That's just a guestimate. I'll let you know later.
EV Miles
Start:167 Miles (268 Kilometers)
Current:1,352 Miles (2,175 Kilometers)
Total:1,185 Miles (1,906 Kilometers)
 
    As of 12/2/2008
Seating Capacity1 adult
Curb Weight66 Pounds (29 Kilograms)
The bike starting weight was 45 pounds. The batteries were 9 pounds, the motor assembly was 10.7 pounds, plus other odds and ends.
TiresSchwalbe Stelvio
20 x 1.125 front
26 x 1.10 rear
Conversion TimeAbout 2 months off and on, weekends, vacation hours etc.. Lots of machined parts. Still doing a little work here and there.
Conversion CostBike $7500
Motor/controller, 2 battery packs $1500
Additional FeaturesSystem turns on with the kickstand up through a reed switch and magnet.
DC-DC can run headlight and GPS.
Tail light comes on with kickstand also.
Still need to refine and fine tune but the first test was better than I thought it would be, by a factor of WOW.
Added better bearings to the jackshaft this week. Tried twist throttle but may like the thumb/finger throttle better..
Just updated the crank to a Stronglight Pulsion with carbon fiber and titanium. New peddles are Xpedo titanium/titanium.
Saved about 2 pounds in the process. Had to remake the chain tensioner because of the new Q factor. Used 7075 Al this time to save some weight!
Added 3 LED's for headlights. 1 Watt each. Can be switched from 1,2 or all 3 on,or off!
Working on garage door opener. I just have to mount it and wire to the switch on the left hand grip.

code by jerry