Test rideProject OverviewAdaptor plateQuality controlHID Xenon headlight!
OwnerSantiago R. Meier
Owner's Other EV2000 Honda XR250R
LocationMadrid Spain map
Web/Email email image
Vehicle2000 Honda XR250/400R
Rugged steel frame, great suspension and brakes.
MotorLynch LEMCO - Agni 95 Permanent Magnet DC
LEMCO-200 motor with Agni-95 reinforced armature 93% Eff. rated at 13kW continuous, 22kW pulse and 29kW peak output power @ 80 volts.
DrivetrainMotor mounted on the swingarm drives the rear wheel. Chain and sprockets, direct drive 11:75
ControllerKelly KD72601 72v 600A + regen
Oversized 600A controller to ensure performance without overheating.
Batteries24 Thunder Sky TS-LFP (LiFePO4) 60Ah, 3.00 Volt, Lithium-Polymer
Lithium battery pack intended for both performance and range. 4.8kWh of energy, 180A continuous current draw, 300A pulse (30s) and 400A peak (5s). Purpose built BMS.
System Voltage80 Volts
Charger 84VDC 15A
Heaterride hard and you'll get warm.
DC/DC Converter 60-84VDC in 12VDC 300W out
InstrumentationCycle Analyst (digital speedometer/odometer and battery monitoring system)
Top Speed65 MPH (104 KPH)
Typical top speed @ 25% D.O.D. is 60mph.
Typical top speed @ 50% D.O.D. is 55mph.
Typical top speed @ 75% D.O.D. is 50mph.
Acceleration0-60mph in 5,6s.
Outperforms a restricted (25kW) Honda CBR600R in 1st gear.
Range55 Miles (88 Kilometers)
Depends on many variables, mainly on the riding style: Agressive off-road riding 30-40 miles, careful riding 75+ miles. Average normal use 45-55 miles.
Seating CapacityNot comfortable for 2 people, but has extra footpegs and power for carrying a passenger.
Curb Weight320 Pounds (145 Kilograms)
For both handling and massive low-end torque, it feels pretty much like a Honda XR600R.
TiresBridgestone Motocross Competition
Conversion TimeMuch more than I expected. Active research and trial-error method.
Conversion Cost5,000€ Total (probably more)

360€ 2nd hand LEMCO motor
440€ 93% Eff. Agni-95 armature
400€ electronic motor controller
2,500€ lithium batteries
1,000€ electrical stuff
300€ mechanical stuff
500€ misc

I sold the outdated gas-burner for 500€
The donor frame (2nd hand) cost, restoration cost and replacement parts of the rolling chassis aren't included in the conversion total cost.
Additional FeaturesSafety circuit breaker located on the top of the tank.

Improved brakes (wave rotors, stainless steel brake lines)

Variable force regenerative brake

35W HID Xenon headlight and LED tail light (efficiency)

Footpegs for the passenger

Carbon fiber bodywork battery/motor covers

100% street legal, DOT approved
These videos are tests of the v1.0 prototype (brushless system)

WebPage
WebPage

I returned the brushless motor+controller back to the supplier.

These are the v2.0 prototype videos (brushed system, lead-acid batteries)

WebPage
WebPage


These are the new v3.5 prototype videos (high performance brushed system, lithium batteries)

WebPage
WebPage

Compared to commercially available production electric motorbikes like Vectrix or Quantya, this homebuilt prototype using state-of-the-art components has better range and performance for almost the same cost.

code by jerry