OwnerBob Simpson
LocationBanks, Oregon US map
Web/EmailWebPage email image
Vehicle2003 BMW 325i
A young sports car about to be transformed into a serious performer
MotorSiemens 1PV5135WS28 3-Phase AC
This AC Induction motor is built for 700 Volt operation for better torque at high RPM, with a 10,000 RPM upper limit.
DrivetrainRWD, using original manual transmission, with added limited slip differential to handle the new torque
ControllerEvisol EVI200
A relatively new product - 200kW unit designed and calibrated for this Siemens four pole motor.
Batteries2010, 3.30 Volt, Lithium-Ion
This battery pack system is modular and scalable with very high power capability. BMS software tracks cell behavior for precise and automatic health monitoring for trends and deltas.
System Voltage663 Volts
ChargerBrusa NLG514-WA
Water cooled 3.3kW charger. Input source is 220VAC or 120VAC. Output has just enough voltage to top off the pack at 720V.
HeaterMES-DEA RM3 4kW fluid heater for cabin heat/defrost, also has electrically heated seats.
DC/DC ConverterBrusa BNW415
This is a 1200 Watt unit
InstrumentationOriginal except for replacement of the tachometer(behind panel) with a multi function programmable display (EVision) developed by Metric Mind Corp.
Top Speed170 MPH (273 KPH)
This value comes from an official simulation using the specifics of this motor/drive system and BMW itself. I will have to buy special tires to find out.
AccelerationSignificant improvement over the original gas engine because of nearly 2x torque that is flat from zero to nearly 8000 RPM. I will post the after conversion ET results in May/June 08 from drag runs at Portland International Raceway to compare against the ICE baseline data taken at PIR just before pulling the motor.
Range55 Miles (88 Kilometers)
This range is based on 60-65 MPH level freeway speeds. Specifically sized for a 40 mile daily commute to achieve less than 75% depth of discharge range to extend cell life.
Watt Hours/Mile260 Wh/Mile
Estimate based on known references
EV Miles
Start:38,300 Miles (61,624 Kilometers)
Current:38,300 Miles (61,624 Kilometers)
Total:0 Miles (0 Kilometers)
Seating Capacity5 Adults very comfortably
Curb Weight3,300 Pounds (1,499 Kilograms)
Weight and it's distribution is unchanged after the conversion. The intention is to maintain the original handling traits, without affecting the interior in any way.
TiresStock, for now
Conversion Time10 months, not really sure how many hours.
Conversion CostMore than a new car costs but the EV components will outlast this chassis and will go into another future EV..
Additional FeaturesThe original air conditioning system will be used but with a variable speed AC motor/compressor unit that gets power from the traction battery pack rather than a compressor driven off the ICE. This is a very compact unit made by Masterflux, model Sierra 06-0982Y3.
This conversion is described and detailed on the WebPage website along with a high performance off road motorcycle.

code by jerry