OwnerTim Kutscha
Owner's Other EV1975 Porsche 914
LocationPortland, Oregon US map
Web/EmailWebPage email image
Vehicle1992 Honda Civic DX
MotorNetgain Warp9 Series Wound DC
DrivetrainManual Transmission, standard D15B7 engine
ControllerBelktronix
This is a holistic EV system that contains the controller, charger, DC-DC, potbox, contactor and BMS.
Batteries12 Deka 9A31, 12.00 Volt, Lead-Acid, AGM
The car can take any 12V group-31 AGM batteries, so perhaps I'll try Optimas or Hawker Odysseys in the future.
System Voltage144 Volts
ChargerBelktronix
Charger is part of the Belktronix holistic system. It runs off 120V AC and pulls 1200 watts. The Batmon circuits at each battery equalize charge and tell the charger when to taper off.
Heaternone anticipated due to global warming. Will wear a heavy sweater in winter.
DC/DC ConverterBelktronix
This is integrated with the charger in the Belktronix system.
InstrumentationPlan to add amp-meter and PakTrakr system.
EV Miles
Start:242 Miles (389 Kilometers)
Current:242 Miles (389 Kilometers)
Total:0 Miles (0 Kilometers)
 
    As of 6/29/2008
Seating Capacity4 adults
Curb Weight2,200 Pounds (999 Kilograms)
Initially the car was 2200 pounds, but I'll weigh it again after the conversion
TiresStock Civic Tires
Conversion Time20 hours (so far)
Conversion Cost$1650 for Warp9
$2250 for Belktronix System
$865 for ElectroAuto adapter plate
$175 for 2/0 welding cable
$100 for battery lugs
$2100 for batteries
$360 vacuum pump for brakes
$80 main fuse
$??? for steel, welding, wires, etc...
Additional FeaturesTo save weight and reduce complexity, the power steering was modified into manual steering by looping back the hydraulic hoses and bypassing the steering valve. The power brakes are supported by a Gast vacuum pump system.
This conversion project is part of an open-source effort to make an easy-to-install EV conversion kit for a common car. It was inspired by Bob Bath's "CivicWithACord" and the VoltsPorsche installation instructions from ElectroAuto. The intent is to make converting a Civic easy enough for anyone with moderate mechanical skills to get more EVs on the road. Blog is at WebPage The instruction manual (in process) is posted in the "pages" section at the "Civic EV Kit" Google Group. Many thanks to everyone in the community who is helping with this effort.

code by jerry