The Warp9 mounted.Rear Battery Box FramesFront Battery Box FramesFrontRearThe instrument cluster, heating plenum a
OwnerNick Drouin
LocationMontreal, Quebec Canada map
Web/EmailWebPage email image
Vehicle1972 Volkswagen Karmann Ghia
Well maintained but un-restored coupe, originally from Canada's west coast.
MotorNetgain Warp9 Series Wound DC
Using the CanEV VW adapter kit.
(De-iced and re-mounted in a day!)
DrivetrainOriginal stock transmission.
ControllerLogisystems 144V-156V, 1000amp
It has power to spare -- I still haven't dared to push the pedal to the floor!
Batteries12 Deka 8G31, 12.00 Volt, Lead-Acid, Gel
Going with a slightly used set of Deka group 31 gels for the first set of batteries.
There will be 6 in the front and 3 on either side of the motor at the back.
System Voltage144 Volts
ChargerDelta-Q Technologies 2x 72V
The Delta-Qs are fully featured and well supported. I have the programing dongle so I can mess with them if the need arises.

I'm considering using zenner/bulb regulators -- need to discuss this with Roger Stockton first...
HeaterElectric heat (ceramic) and battery blankets.
Richard at REV has crafted a nice combination of relays that can switch from AC to DC for the heating element. The fan/control will be driven by AC, via a small 12V inverter. A programmable lighting timer is used to pre-heat the cabin while the car is on charge.
DC/DC Converter Go-Power GPC-45
45A, more than enough for the old VW wiring!
InstrumentationWestach 120-180VDC analog
Westach 1000A analog
Both a motor and battery 1000A shunt, DPDT microswitch for the ammeter.
James May's LED Bargraph multi-battery montior: WebPage
Equus Tachometer

One day:
- Perhaps a Rev limitter.
- AHr counter of some sort.
Top Speed87 MPH (139 KPH)
I should be able to reproduce the stock top speed of 90mph...
AccelerationBetter than stock -- I haven't floored it yet.
No trouble on hills, no trouble getting onto highways.
Range33 Miles (53 Kilometers)
So far, I've done 33miles on a charge, but I'm not trying to go for distance: I have no intention of crawling home and damaging the Gels.

I do twice 15miles (@65mph) daily as a commuter, charging at work to keep the DOD to a minimum.
Watt Hours/Mile233 Wh/Mile
Still trying to pin this down -- its hard to drive and stare at the gauges!

It draws just under 100A at 140V at 60mph: ~233Wh/m in cold weather.

One day, all lubricants will be upgraded to synthetics.
EV Miles
Start:46,580 Miles (74,947 Kilometers)
Current:48,482 Miles (78,007 Kilometers)
Total:1,902 Miles (3,060 Kilometers)
Seating Capacity2 adults, the back seat will be removed to reduce GVWR requirements.
Curb Weight2,820 Pounds (1,281 Kilograms)
Well distributed, front-back. It takes corners as if it was riding on rails.
Suspension:
There are coil-springs front and back. The front torsion bars have been adjusted and an 'avis' adjuster put it. It already had sway bars up front.
Conversion TimeLess than one year.

Inception: Earth Hour, 2008
Started: July 16th, 2008
From July to October: Sourced and purchased most of the parts.
October 25th: De-ICE'd and mounted Warp9 in one day. WebPage
November 12th: finished first led bargraph.
March 1st: First drive.
March 11th: Roadworthiness Inspection.
March 13th: Started driving to work.
Conversion CostBudget: 20,000$ Canadian, plus car.
On the road as of March 1st, 2009!

Some recent press:
WebPage

July 1st: Put in storage pending the review of an engineering report which must be provided to the licensing body in Quebec.

code by jerry