Rear Battery RackElectric Daihatsu CharadeRearAdvanced DC 6.7 inch motorFront RackVacuum SystemFront Batteries
OwnerDavid Rowe
LocationAdelaide, South Australia Australia map
Web/EmailWebPage email image
Vehicle1991 Daihatsu Charade
MotorAdvanced DC X91-4001 6.7 inch Series Wound DC
This poor motor has had two near-death experiences through accidental overheating. Due to this abuse the armature failed after 18 months and was replaced.
DrivetrainUpgraded pressure plate and clutch to handle 100% increase in torque over ICE. Stock clutch was slipping. Would go clutchless next time and save $ as we just use 3rd gear and reverse.
ControllerCurtis 1231C
Small heatsink, doesn't really get hot to touch in our car, even on 43C days.
Batteries36 Skyenergy 100AH, 3.20 Volt, Lithium Iron Phosphate
2 years, 20,000km trouble free driving on this pack. Previous lead acid packs Yellow Top (6,000km), and Powersonic (3,000km) where problematic.
System Voltage120 Volts
Charger
Chinese 96V lead acid charger and 2 Powertech 12V 12A chargers. Works well.
HeaterTravel hair dryer in air con box for demisting.
DC/DC Converter
13.5V 36A
InstrumentationNone at the moment.
Top Speed80 MPH (128 KPH)
Estimated, still accelerating at 100km/hr, but top speed not relevant in this car - it spends it's life happily cruising at 60 km/hr.
AccelerationFaster than ICE to 60km/hr. We just use 3rd gear all the time, no gear changes.
Range70 Miles (112 Kilometers)
I have done 108km on single charge but haven't found a need to go further.
Watt Hours/Mile400 Wh/Mile
400 Wh/mile at the wall. As low as 130Whr/mile cruising at 35mph. Draws 5kW (37A @ 132V tested) cruising at 35mph.
EV Miles
Start:145,592 Miles (234,257 Kilometers)
Current:162,791 Miles (261,930 Kilometers)
Total:17,199 Miles (27,673 Kilometers)
 
    As of 11/19/2011
Seating Capacity4 adults
Curb Weight2,000 Pounds (909 Kilograms)
A little over 900kg, up 40kg from ICE configuration.
Conversion Time12 months part time, maybe 300 hours total
Conversion CostMore than I would like to discuss, spread over several years. To do it again at current prices would cost $15,000 (AUD) excluding donor car.
I drive this car every day, about 200 km a week. We have done 28,000 electric km in 3 years. We hardly ever use our ICE car any more. Since the Lithium batteries were installed the car has been trouble free, with range that exceeds our daily needs.

I recently took the car to my mechanic for a "service". he changed the wiper blades, checked the brakes (all OK), and rotated the typres. Thats it for 3 years maintenance on an EV!

code by jerry