Bench testing motor and transmissionMotor mountedController panelDashboardCustom interior to hide all the batterie
OwnerPeter Chave
LocationLawrenceville, Georgia US map
Web/EmailWebPage email image
Vehicle1973 Volkswagen Microbus
MotorNetgain Warp 9 Series Wound DC
Drivetrain4 speed manual
ControllerLogisystems 156AFX
120-156v upto 750A.
Batteries12 C & D Technologies MR12-490, 12.00 Volt, Lead-Acid, AGM
12V 139Ah @ 20 hour rate
12V 488 watts/cell @ 15 minute rate.
System Voltage144 Volts
ChargerManzanita Micro PCF-30
Given universal voltage and battery type make this charger a safe choice as the project develops.
HeaterCoat, Hat & Gloves
DC/DC Converter
Separate 12v aux battery - with solar trickle charger.
InstrumentationSpeed, Amps, Pack Volts, Aux Volts, Motor Overheat, Charger interlock state, System Ready.
Top Speed70 MPH (112 KPH)
As fast I as need to go...
AccelerationVery reasonable, need to use 1st for steep hills, otherwise 2nd or 3rd to pull away is fine.
Range35 Miles (56 Kilometers)
With the more use and warmer summer months, I'm getting better range. Max distance and still arriving above 80% DOD is 36 miles.
Watt Hours/Mile425 Wh/Mile
Whr/mile is ranging between 400-450 now depending on speed and conditions.
EV Miles
Start:62,445 Miles (100,474 Kilometers)
Current:66,369 Miles (106,787 Kilometers)
Total:3,924 Miles (6,313 Kilometers)
Seating Capacity4 adults
Curb Weight2,723 Pounds (1,237 Kilograms)
2,723 lbs is the factory original curb weight.

My calculated difference between the original ICE+gas tank and the Motor/Controller/Batteries is net increase of about 600 lbs.

I'll add another 150 lbs for misc mounting pieces and other strengthening items. So looking just below 3,500 lbs.
Tires195/70R14
Conversion Time3 Months of one night a week at the shop, plus hours of planning...
Conversion Cost$10,000 all in, including the bus.
Additional FeaturesHomemade BMS, using PIC based web server to generate web page with battery statistics for viewing on WiFi enabled devices (iPhone, etc.)
12/12/2009 : It's on the road!!! - Woo hoo!
Thanks to everyone on the EV forums for help and advise!
02/08/2010 : First electric commute!

code by jerry