Vacuum systemUnder the hoodTransmission and MotorRear battery packHeater core
OwnerPaul Pancella
LocationKalamazoo, Michigan US map
Web/EmailWebPage email image
Vehicle1992 Honda Civic CX Hatchback
The base model Civic hatchback from that year, which I bought slightly used in 1993. No power steering, no AC, one airbag. Characteristic rust around rear wheel wells.
MotorLMC 2X2-D127 Permanent Magnet DC
Two 200-D127 motors mounted in tandem by Lynch. Rated 33/68 hp continuous/peak at 144V. Only weighs about 50 pounds.
Drivetrain5 speed manual transmission, now clutchless.
ControllerKelly KDH14501
Rated for 500A (very briefly) at 144V, 250A continuous. Regenerative braking controlled via a third pedal interface.
Batteries11 Saft NHE 10-100, 12.00 Volt, Nickel-Metal Hydride
Capacity is about 100 Amp-hours. Liquid cooling jackets, which I am not planning to use.
System Voltage132 Volts
ChargerZivan NG3
Includes temperature probe. Programmed for NiMH charging curve, 115 VAC supply. Peak power on the DC side ~1500 Watts.
HeaterNominal 1500 W ceramic electric heating element in place of the heater core. High/low switch to use all or half of the elements.
DC/DC ConverterIota DLS-30 (Series M)
InstrumentationTwo bipolar current meters for different ranges. Digital voltmeters for pack and 12V system. PakTrakr for fuel gauge and monitoring balance among traction battery modules. Cheap digital remote thermometers to display motor and controller temperatures on the dashboard.
Top Speed50 MPH (80 KPH)
so far. Predicted to go faster.
Accelerationfairly anemic. Might need to add another 12V module
Range40 Miles (64 Kilometers)
This is the prediction for city speeds, good weather, only verified 27 so far in the winter.
Watt Hours/MileNo data yet, still in early testing phase.
EV Miles
Start:192,847 Miles (310,290 Kilometers)
Current:192,956 Miles (310,466 Kilometers)
Total:109 Miles (175 Kilometers)
 
    As of 12/20/2008
Seating Capacity5, although the three in back would have to be small.
Curb Weight2,500 Pounds (1,136 Kilograms)
Estimate, not yet measured.
TiresStandard all-season, Firestone FR 575. VX alloy rims are on order.
Conversion TimeElapsed time: 4 months
Estimate about 200 man-hours so far, including myself and everyone else who has labored on hardware. Doesn't count design and research/shopping time.
Conversion CostRight around $15,000 for parts and materials.
Additional FeaturesRelatively lightweight, due to the choices on motor and batteries, but expensive for the same reasons. I saved $ome by not needing a suspension upgrade, and I did not cut into the unibody at all. Replacing right outside mirror with camera/LCD screen, and will gradually make other aero mods, like partial belly pan. Solar panels on dashboard to help out the 12V battery during daytime driving.
Became operational Thanksgiving 2008. Got lots of help from folks online, local buds, and the new Michigan chapter of the EAA (WebPage ). Hope to make it reliable and easy enough to operate that my wife will drive it.

code by jerry