'95 Escort bare bonesElectra BlueNearly completeUnder the hoodRear battery containmentView from the Driver's sideView from the Passenger side
OwnerLouis Webster
LocationSeattle, Washington US map
Web/EmailWebPage email image
Vehicle1995 Ford Escort LX
Plain Jane with remote side view mirrors and airbags for both driver and passenger
MotorAdvanced DC 203-06-4001, 8 unknown
This baby weighs 107 lbs.
DrivetrainManual Transaxle, Front Wheel Drive, standard clutch
ControllerCurtis 1221C
The little black box
Batteries15 US Battery B GC, 8.00 Volt, Lead-Acid, Flooded
These guys weigh about 70 lbs each
System Voltage120 Volts
ChargerZivan NG3
120 VAC in, 120 VDC out
Heater1500 watt ceramic heater installed in place of traditional heater core
DC/DC ConverterZivan NG1
Keeps the aux battery charged
InstrumentationI added an analog voltmeter and an ammeter in place of fuel gauge and temperature gauge.
Top Speed65 MPH (104 KPH)
This was my design criteria and this speed was achieved on 5/9/2009. I've gone faster than this since. I'm guessing at least 75 MPH.
AccelerationI'm pleased. If I'm starting out or going uphill, I'll put it in first to begin and shift to 2nd after I'm rolling. Can shift to 3rd if going on the interstate highway and no hills.
Range30 Miles (48 Kilometers)
This was my design criteria, and it has proven to be nearly the limit. I use the trip odometer as a "fuel gauge" and rarely look at the voltage or amp gauges.
Watt Hours/MileI don't know what this is about.
EV Miles
Current:1,240 Miles (1,995 Kilometers)
 
    As of 9/17/2009
Seating Capacity5 adults
Curb Weight3,120 Pounds (1,418 Kilograms)
The car weighs 700 lbs more after the conversion than befoe.
TiresI've got 4 of 'em
Conversion Time12 months
Conversion Costless than $10K
Additional FeaturesI did my conversion in the driveway and didn't move the car for 10 months. I never put the car in the garage because there was not enough room to do so. Working space was limited to the single car garage. Replaced the carpeting and may do seat covers. Might even paint the car!

9/16/09 Painted the car blue and haven't done the seat covers yet. Will soon see how effective the heater is as our weather is changing.

Check my blog which chronicles my journey.

WebPage
It took a lot of time and effort but it's worth it.

code by jerry