rolling frame test skyhook in the shopIt's ALIVE!Vehicle nose
OwnerJohn Santini
LocationColumbia, New Jersey US map
Web/EmailWebPage email image
Vehicle1988 Pontiac Fiero
OK, so there's not much original from my 1988 Fiero. This is a ground-up EV project which will eventually become a plug-in hybrid. The concept is essentially the same as the Chevy Volt. However, since I decided I MUST use lithium Ion batteries, and they're so expensive, I'm also focusing on low weight and high efficiency
MotorABM 3-Phase AC
DrivetrainCustom single speed direct drive with a Gearbelt and 6:1 ratio. Solid rear axle with tandem rear wheels on a trailing arm.
ControllerCurtis 1238
3 phase AC Motor Controller. Best in the business, IMHO.
Batteries24 Genesis 190EPH, 12.00 Volt, Lead-Acid, AGM
This is my temporary test pack. They were salvaged from UPS battery refurbs. They only had around 2 years of use in standby mode. The car gets about 40 miles range with these batteries in commuting-type driving. Final batteries will be Lithium Ion. Most likely candidate is a 28 cell pack of the Thundersky 300AH cells. Prices came down recently.
System Voltage96 Volts
Charger MER12WRB-N48A00
These are telecom/industrial chargers made by TDI. Lightweight and high efficiency. 110 or 220VAC input, 54V/25A (2, one on each half of the pack)
Heaterpair of hair dryers (series/parallel for low/high speed)
DC/DC Converter
Probably going to use a single 400W Vicor module. It will put out 33 amps, which should be enough if I keep my lighting efficient.
Instrumentationdigital panel meters for volts and amps. Rest is TBD
Top Speed68 MPH (109 KPH)
Geared and plenty of power for the top end of 68MPH. Haven't been over 50MPH yet due to lack of windshield!
Acceleration0-60 in 12 seconds projected
Range50 Miles (80 Kilometers)
50 miles and full performance as a pure electric. Final vehicle will have an 18HP gas engine and 2 modified car alternators to generate 13KW continuous
Watt Hours/Mile4487 Wh/Mile
this is based on simulations. I've verified them on past projects.
EV Miles
Current:96 Miles (154 Kilometers)
 
    As of 11/17/2009
Seating Capacity2 adults
Curb Weight1,800 Pounds (818 Kilograms)
this is my target weight for the finished car with the generator and lithium ion batteries. The lead acid test bed without the generator will be around 2000 lbs
TiresGeneral Altimax 185/65R14
Conversion Time2 years and counting
Conversion Costprobably approaching $10K
Additional FeaturesThe motor controller has Regenerative braking which works extremely well. I'll need to tweak the parameters once I get it licensed and officially on the road. The car can be driven without ever using the disk brakes.
I'm just finishing the body now. It is fiberglass on foam, custom. I chopped the rear frame to taper it around the rear wheels, to improve the aerodynamics. First gull-wing door is done, works pretty good. Check out my website for the running build diary. www.johnjsantini.com

code by jerry