From the MechanicBack HomeOut to dryBattery ReadyParts,Wires,and Motor
OwnerJ. William
LocationOutside Mexico City, Mexico Mexico map
Web/EmailWebPage email image
Vehicle2006 Chinese Scooter
I have very little info on this scooter
pep boys (Electra Chopper)SKU 9237674. It
had a small
rip cord 43cc engine and plastic casing
resembling a knucklehead Harley engine.
MotorCurrie XYD-13 Permanent Magnet DC
24VDC 600W 2600RPM electric scooter
motor. Rated current: 36A. Powerful
four brush permanent magnet electric
motor design with 100% ball bearing
construction. 15 tooth freewheeling
sprocket for #25 chain. Shaft rotation
spins CCW if you are facing the shaft.
25" long power leads with connector at
end. 3 bolt mounting bracket measures
3-7/8" center to center distance
between holes. Dimensions: 4"(H) x
4"(W) x 5"(L) including shaft. Weight
6.3 lbs.
DrivetrainDirect
ControllerCurrie CO-SD-150-1
Input Voltage: 24V
Control Voltage: 1-4V
Output Current: 40A
Cut off Voltage 18VDC
Thermal Protection 65-120C
Batteries2 U1R-12, 12.00 Volt, Lead-Acid, Flooded
Autozone Generic Battery
12volt, 285 AMP
System Voltage24 Volts
Charger Home-made
Still under construction
Heatern/a
DC/DC Converter
Use isolated aux. 12v battery for lights
and horn
Instrumentationcame with voltage, speed, and turn signal
indicator
Top Speed20 MPH (32 KPH)
My goal is to make 20mph an average and
for approx 2 hrs of run time.
AccelerationSystem Volts 24
RPM per volt 108.3
Drive sprocket 15
Driven sprocket 18(undecided)
Sprocket Ratio 83.33%
Motor RPM 2600
Rear Wheel RPM 2166.67
Rear Wheel Cir. 10in
Approx Max Speed 20.52 MPH (32 KMH)
Range10 Miles (16 Kilometers)
I have high hopes but will have to wait
and see.
EV Miles
Start:1 Miles (1 Kilometers)
Current:2 Miles (3 Kilometers)
Total:1 Miles (1 Kilometers)
Seating CapacityOne, with a sissy bar back support
Curb Weight35 Pounds (15 Kilograms)
its small, and the frame is around 20
Tiresinteresting 10in. front and 2 small 10 in.
tires in back.
Conversion Timestart date: 07-9-09
not going to make my own deadline but that
is the point of summer projects!
Conversion CostRolling Chasis with most included for
113usd, Spray paint 10usd, Battery and
Motor Mount welding 12usd, 2 batteries
84usd, motor/controller/throttle
298usd,
customs tax 24usd, misc nuts/bolts
5usd,
electric parts and help 44usd, 35usd in
motor sprocket custom build
Additional FeaturesI am new to this and hope to hear from the EV community with
ideas and suggestions. Finding the parts: motor and
controller have delayed an otherwise easy rebuild. I still
hope to finish this within the month.
First-disassemble
second- brush of the rust
third- paint, paint, paint
fourth- search for parts (this is still taking along time)
fifth- battery tray/ motor mount welding
sixth- missing brake parts-possible disc conversion
seventh- rear sprocket and chain assembly(not needed)
eight- 8-29-09 first ride with chain problems delaying a
great ride.
The motorcycle mechanic told me it was a Chinese motorcycle
toy. He had it because the motor didn't work and that
everything else worked. I wanted to learn more about EV
systems and hope to gain a small insight with this scooter
project.

code by jerry