It's out!SP5402InsideToy motorBattery placement
OwnerMike and Dave
LocationBrisbane, Queensland Australia map
Email email image
Vehicle1990 Mazda MX-5
Sporty convertible with low centre of gravity and excellent road holding; original ICE was 1.6 L
MotorAsea Brown Boveri 3-Phase AC
Likely 22 kW, 2 pole, long 132 frame, Aluminium
DrivetrainStandard 5-speed manual gearbox and clutch; considering 3.636:1 diff (in place of stock 4.3:1).
ControllerControl Techniques SP5402
75/90 kW with SM-Applications-Lite module
Batteries208 Skyenergy SE40AHA, 666.00 Volt, Lithium-Ion
Sky Energy SE40AHA Lithium Iron Phosphate x 208 via bulk buy from EV Components: 666 VDC @ 3.2 VPC; 624 VDC @ 3.0 VPC
System Voltage666 Volts
Chargerunknown
Will attempt to use the AC drive to charge the pack
HeaterLikely use electric water heater
DC/DC Converter
Planning to use existing alternator at this stage, else 2x 240 VAC 13.8 V power supplies in parallel across each half of the pack
Top Speed82 MPH (131 KPH)
Assuming 3.636:1 diff
AccelerationUnknown; aiming for better than original ICE
Range75 Miles (120 Kilometers)
Rough guess
Watt Hours/MileUnknown
EV Miles
Start:148,943 Miles (239,649 Kilometers)
Current:148,943 Miles (239,649 Kilometers)
Total:0 Miles (0 Kilometers)
Seating Capacity2 adults
Curb Weight2,163 Pounds (983 Kilograms)
Before conversion. Engine and gearbox combined are 170 kg.
TiresStock
Conversion TimeStarted in Febuary 2009.
Conversion CostBatteries AUD 13K
Controller AUD 10K
Motor AUD 2600
Additional FeaturesReplaced manual steering with power steering
Planning to keep existing air conditioning
Attempting to produce a sporty conversion with better performance than the original. We plan to do more MX-5s to amortise the learning costs over several conversions.

2009/Apr/1: the engine is out. Still considering two lithium battery options: 40AH Thunder Sky, or 30AH China Power (high discharge versions).

2009/June/7: Batteries ordered weeks ago; controller arrived; motor almost ordered (just waiting for final options). Motor will take 5 weeks to manufacture and 9 weeks (!) to ship.

2009/Oct/13: Batteries arrived months ago; started battery racks. BMS PCB design completed and prototype arrived. Motor ordered and now due about December; we may have to go with a smaller off-the-shelf ABB motor for this first conversion.

See also our AEVA Member's Machines page: WebPage

code by jerry